Advanced Manufacturing Application Engineer

Overview

Engineer wire harness design, validation, and production processes for advanced manufacturing.

Key Responsibilities

• automation tooling
• process development
• root cause
• technical support
• dfm/dfa
• process documentation

Tasks

-Partner with supply chain and quality to ensure materials, connectors, and terminals meet cost, quality, and performance requirements. -Evaluate and recommend automation, tooling, and advanced assembly technologies for wire harness production. -Provide technical support during customer interactions, RFQ reviews, and product launch activities. -Stay current with emerging technologies, standards, and best practices in wire harness engineering and advanced manufacturing. -Conduct root cause analysis and implement corrective actions for process-related issues. -Serve as the technical subject matter expert (SME) for wire harness applications, processes, and manufacturing methods. -Collaborate with customers, design engineers, and program managers to translate requirements into manufacturable solutions. -Lead process development, validation, and optimization for new wire harness products. -Support DFM/DFA (Design for Manufacturability and Assembly) reviews, ensuring efficient production readiness. -Develop and maintain process documentation, including work instructions, PFMEAs, and control plans.

Requirements

• wire harness
• autocad
• six sigma
• bachelor's
• 5+ years
• pmp

What You Bring

We are seeking a highly skilled Advanced Manufacturing Application Engineer with a specialty in wire harness design and manufacturing processes. This role bridges the gap between product design, customer requirements, and manufacturing operations, ensuring new and existing wire harness products are efficiently engineered, validated, and launched into production. The ideal candidate combines strong application engineering expertise with hands-on knowledge of advanced manufacturing methods, materials, and process automation. -Strong analytical skills with ability to perform process capability studies, DOE, and SPC analysis. -5+ years of experience in wire harness design, manufacturing, or applications engineering. -Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, or related field. -Familiarity with industry standards: IPC/WHMA-A-620, UL/CSA, automotive, aerospace, or industrial specifications. -Proactive, collaborative, and detail-oriented mindset. -Hands-on background with wire harness assembly processes, tooling, and automation systems. -Strong communication skills for working with customers, suppliers, and cross-functional teams. -PMP, Lean Six Sigma, or related certifications. -Proficiency in CAD software for harness design (e.g., AutoCAD Electrical, CATIA, SolidWorks Electrical, Zuken E3). -Knowledge of manufacturing processes: crimping, soldering, sealing, bundling, testing, and overmolding. -Ability to balance technical depth with business and customer-facing responsibilities. -Knowledge of automation technologies such as robotic crimping, laser stripping, or automated testing systems. -Experience supporting NPI (New Product Introduction) programs in wire harness manufacturing. -Excellent problem-solving, organizational, and project management abilities. -Experience with lean manufacturing, Six Sigma, and continuous improvement tools. -Experience in automotive, aerospace, or industrial equipment industries.

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Benefits

-Great People & Culture – A supportive, values-driven environment where teamwork and integrity come first. -Stability with Flexibility – A growing company with a strong foundation that understands the importance of work-life balance. -Growth Opportunities – We invest in your development with training, mentorship, and the chance to take on new challenges. -Competitive Pay & Benefits – Including comprehensive healthcare, dental, vision, and an 8% fully funded retirement plan.

About Dekko

-Founded with a vision to deliver high-quality electrical and mechanical services. -A leader in integrated engineering solutions, delivering to sectors like Industrial, Residential, and Energy. -Known for executing complex, large-scale projects with a focus on innovation and reliability. -Proud of a long history of successful partnerships and projects across the infrastructure and commercial sectors. -They specialize in creating value through efficient systems, from design to implementation and maintenance. -Key projects include energy-efficient systems in commercial buildings, industrial plants, and large residential complexes. -Boasts an impressive portfolio of clients in both public and private sectors, demonstrating versatility.

Sector Specialisms