Senior NPI Quality Engineer

Johnson Controls

The Role

Overview

Manage quality and reliability for new product launches across development lifecycle.

Key Responsibilities

  • fmea
  • control plan
  • apqp
  • risk assessment
  • statistical analysis
  • product launch

Tasks

-Verify, assess, and approve new product testing plan including function/reliability and field trial against related standards and policies -Provide quality oversight and guidance to project teams by assuring that Reliability/Quality Engineering principles are utilized to develop and enhance products that are robust, safe, and effective -Analyze, draw conclusions, report and present product information utilizing statistical techniques -Champion and participate in the running and creation of DFMEA/PFMEA/Control Plan activities to eliminate or reduce product risk -Overall management of new product launch by owning quality/Reliability activities through the entire new product development lifecycle -Ensure driving all proactive steps to mitigate risks associated with new product launch by identifying -critical to quality- (CtQ) user need requirements on products design, manufacturing and test processes and driving quality control mitigation strategies -Sign and approve each gate of the new product development including product release Coordinate with other quality functions and reports out products risk during phase gates -Work closely with cross-organizational teams (R&D, Operations, Finance, IT, Services, Customer Experience, etc.) to identify issues and opportunities in the new product development process and to translate customer needs into product functional requirements and specifications -Lead Risk Assessments (Design and Manufacturing) for NPD projects during the product development cycle -Provide direction and approval for critical reviews for Design Inputs, Design verification and Validation, Technical and Design Reviews, manufacturing readiness and Risk Management -Champion APQP principles and work to create methods and systems to improve risk mitigation strategies and product quality

Requirements

  • pmp
  • six sigma
  • minitab
  • asq cqe
  • iso 9001
  • gd&t

What You Bring

-Project management (PMP), Lean/Six Sigma training, Green or Black Belt. -Being comfortable working with a manufacturing team, on the manufacturing floor. -Ability to communicate with multiple cultures/regions via videoconference, emails, and phone calls. -ASQ Certified CQE or CRE -5+ years experience within reliability or quality engineering and new product development. -Familiarity with reading 2D part drawings and understanding GD&T, CAD software. -Experience with a stage-gate product development process. -BS or MS in mechanical engineering, quality engineering, manufacturing engineering, or other technical discipline. -Experience in accelerated life testing -Candidate must exhibit a high-level of self-motivation, sense of urgency and comfortable making recommendations across broad teams. -Demonstrated ability to utilize: Six Sigma tools (FMEAs, Gauge R&R, Capability Analysis, Statistical Process Control,) -Understanding and experience working with Reliability and Failure Mode and Effects Analysis (FMEA) concepts -Experience with ISO 9001 -Ability to Track multiple projects simultaneously to ensure adherence to schedule and the JCI process. -Travel up to 10% -Ability to work/influence team across a matrix organization on courses of action with minimal assistance using both written and verbal methods -Life data analysis and statistical tools, primarily Minitab (Minitab, Reliasoft Weibull++,JPM, etc.)

Benefits

-Paid vacation/holidays/sick time - 15 days of vacation first year -JCI Employee discount programs -Comprehensive benefits package including 401K, medical, dental, and vision care - Available day one -Extensive product and on the job/cross training opportunities with outstanding resources -Competitive salary and bonus

The Company

About Johnson Controls

-Pioneered the electric thermostat, launching the building controls industry. -Evolved into a global leader in smart building systems through over a century of innovation. -Typical projects range from HVAC installations to integrated smart systems in hospitals, airports, stadiums, and data centers using their OpenBlue digital platform. -Expertise covers HVAC, fire detection and suppression, security systems, energy management, and facility services. -Earned LEED Platinum certification for its North American headquarters and supplied smart systems to landmarks like Burj Khalifa and Taipei 101.

Sector Specialisms

Buildings

Commercial

Residential

Industrial

Energy

Infrastructure

Security

Safety

Fire Detection

HVAC

Controls

Smart Buildings

Sustainability

Operations

Maintenance

Repairs

System Modernisation

Carbon Reduction

Data Analytics

Facility Management