R&D Engineer

Overview

Develop and scale sustainable natural-fiber insulation processes and products.

Key Responsibilities

• prototype development
• lab analysis
• process scale-up
• design advances
• quality program
• cross-functional collaboration

Tasks

-Build and test prototypes, conduct pilot trials, and support implementation in manufacturing environments. -Interpret voice of the customer (VOC) and provide guidance on product development and troubleshooting. -Utilize Phase-Gate process to manage R&D portfolio and mentor the use of appropriate project management tools. -Laboratory work including statistical data analysis, fabrication of prototypes and root cause investigation. -Solve problems of diverse scope, including product/process development, product/process improvement, field issue resolution, manufacturing efficiencies, and outsourcing support. -Foster new product introductions and scale-up process from concept to commercialization. -Deliver design advances for product and process development. -Identify new opportunities to provide the basis for technical projects; includes Revolutionary and Evolutionary advances. -Completes assignments in a timely manner. -Conduct review meetings as necessary to ensure that the Product and Process Development priorities are aligned with those of management of the functional areas (Administration, Sales and Marketing, Operations, Logistics, Quality, EH&S, etc.) -Ensures accurate and timely documentation of all work. -Design and refine systems for separating, conditioning, and forming natural fibers into consistent, high-quality batts. -Establish and maintain the quality program for fiber insulation. -Investigate and resolve product issues. -Collaborate and lead cross-functionally to ensure that all facets of product development are accomplished smoothly. -Translate lab insights into scalable, plant-ready solutions. -Explore novel forming technologies to enhance product structure and integrity. -Provides leadership by example regarding safe work practices. -Work in partnership with multiple functional areas (including manufacturing, purchasing and sales) to establish strategic plans and objectives materials and system solutions. -Network internally and externally, to acquire information for projects and identify future opportunities. -Present technical information to a non-technical audience, and effectively present complex or conflicting information. -Develop new methods to improve fiber dispersion, weight uniformity, and thermal performance. -Collaborate with equipment vendors and research partners to accelerate development. -Develop project schedules, incorporating key tactical items for other functional Plans out in detail technical portions of all projects including operational pieces. -Provide R&D support to the manufacturing team, scientists, plant engineers, and project managers to help enhance organic growth in the fiber insulation This includes: -Identify innovative materials compatible with the system to augment product performance.

Requirements

• phd
• master’s
• material science
• r&d
• prototyping
• sustainable design

What You Bring

-Demonstrated ability to work across functional areas and business. -Ability to work at a high conceptual level providing novel approaches but can also dive into details to mentor staff/teams. -Expert level proficiency in communication and leadership. -2 years of experience in a construction materials manufacturing support role. -Works well with others – utilizes all resources available to the fullest. -Ability to establish professional networks both within the company and with outside entities. -Knowledge of building codes and regulations. -At least 5 years of firsthand experience in a technical role. -5 or more years of experience in an R&D or Product Management capacity specific to natural fiber or other nonwoven building products. -Hands-on experience with prototyping, pilot lines, or manufacturing equipment. -Master’s or PhD in material science, mechanical engineering, industrial engineering, chemical engineering. -Mechanical aptitude and the ability to understand and run various pieces of lab and manufacturing equipment. -Safe lab practices including chemical handing, sample preparation and use of all cutting tools and equipment. -Knowledge of sustainable design principles and circular materials. -Strong organizational skills including sample management and storage. -The basic work environment is a combination of the manufacturing floor, office, and laboratory with an average of 1 week of travel per month (although more or less travel may be required based on business needs). The environment demands that multiple projects be worked on at the same time. Product evaluations will require travel to and working in manufacturing facilities and various jobsites in the field. -Conceptual knowledge of residential and commercial building science. -A Bachelor’s degree in material science, mechanical engineering, industrial engineering, or chemical engineering. -Approaches problems in an analytical way. -Expertise with maintenance, development, and project management techniques. -A proven record of initiating and managing innovation, and use of design to achieve results. -Employs a logical scientific approach to identify and initiate development projects. -Understanding of various construction practices.

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Benefits

-Life and Accidental Death & Dismemberment Insurance -Employee Assistance Program (EAP) -Flexible Spending accounts (commuter benefits, flexible spending accounts, health savings account) -Health Advocate – health care concierge service -Employee Stock Purchase Plan -Medical, Dental, and Vision insurance- DAY 1 -Tuition Reimbursement -College Scholarships for Dependents -PTO – sick days, 11 holidays, vacation -401K Retirement Savings Plan with company match -Leave & Disability Income Protection (FMLA, LOA, PPL, STD, LTD)

About Carlisle Construction Materials

-Established as a roofing company, Carlisle Construction Materials has expanded into a global leader in building envelope solutions. -Carlisle offers a comprehensive range of products, including roofing systems, insulation, and waterproofing materials. -Its products are utilized across critical sectors such as industrial, residential, commercial, and energy industries. -Carlisle's innovation is a cornerstone of its success, focusing on developing solutions that improve energy efficiency and sustainability. -Specializing in high-performance systems that are both durable and reliable, Carlisle is frequently chosen for complex, large-scale projects. -Its portfolio includes iconic structures such as skyscrapers, schools, hospitals, and government facilities worldwide. -Renowned for its market leadership, Carlisle Construction Materials is distinguished for exceptional quality and innovation in the construction industry.

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