Process Expert-Operations and Quality, Transformer Insulation

Overview

Drive plant-wide process, quality and operations improvements for board, paper and components.

Key Responsibilities

• plant scheduling
• plm management
• autocad design
• process optimization
• capa implementation
• oee monitoring

Tasks

-Organize plant start-up and shutdown schedules to minimize production loss. Respond to equipment breakdowns and report downtime trends. -Create and maintain engineering drawings, engineering orders, and Engineering Change Notices (ECNs). -Analyse customer complaints and implement effective Corrective and Preventive Actions (CAPA) in machining and assembly processes. -Ensure timely updates and accuracy of all engineering data within the Product Lifecycle Management (PLM) software. -Drive process optimization and standardization across the plant. Champion in-process quality control (IPQC) and ensure adherence to quality standards. -Develop and implement new manufacturing systems and processes to support product integration and operational improvements. -Collaborate with cross-functional teams to prepare and maintain essential process documentation, including process operation charts, control plans, process flow charts, SOPs, tooling lists, and production capacity studies. -Undertake special projects and contribute to ongoing improvement efforts. Perform root cause analysis and resolve technical problems. -Design and install new equipment and tooling for production lines using AutoCAD and other design tools. -Conduct time and motion studies, cycle time analysis, and line balancing to optimize throughput and reduce manufacturing costs. -Lead process improvement initiatives using methodologies such as 6S, Kaizen, and Value Stream Mapping (VSM). -Responsible to ensure compliance with applicable external and internal regulations, procedures, and guidelines. -Monitor and improve key performance indicators such as Overall Equipment Effectiveness (OEE), SPC studies etc., -Continuously improve process quality and reduce non-value-added activities in Board, paper and component manufacturing units.

Requirements

• autocad
• plm
• problem solving
• fmea
• lean
• mechanical eng

What You Bring

-Proficiency in using practically in projects on AutoCAD and PLM software. -Excellent analytical, problem-solving, and communication skills. -Experience with FMEA, Poka Yoke, and continuous improvement practices. -Minimum relevant work experience of 4 to 6 Years -Strong knowledge of continuous process manufacturing systems, tooling design, and lean methodologies. knowledge of pulp and paper manufacturing processes is an advantage. -Full-time BE/B. Tech in Mechanical/Production/Industrial Engineering or B.Sc. in Paper Technology.

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About Hitachi Energy Ireland Limited

-Leads in energy management with pioneering technologies. -Focuses on renewable energy to drive cleaner and efficient power systems. -Provides solutions across energy generation, transmission, and distribution. -Operates in sectors including wind, solar, utilities, and transportation infrastructure. -Innovates in industrial automation with cutting-edge energy optimization systems. -Involved in electrifying remote regions for improved energy access. -Employs digital tools for data-driven grid improvements and performance enhancement.

Sector Specialisms