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Senior Design Engineer (Gearboxes)

Ricardo Plc

The Role

Overview

Design and develop gearboxes, perform FEA, stress analysis, GD&T, and support manufacturing.

Key Responsibilities

  • fea analysis
  • gear calculations
  • mechanical design
  • material selection
  • customer liaison
  • first‑off support

Tasks

-Casting materials and techniques. -Creation of technical reports and documentation as required for engineering projects. -FEA analysis of components and systems, shaft and bearing analysis and gear data specification. -Support Operations with design queries and concession requests. -Responsible for calculations for gear, shaft and bearing systems. -Detailed mechanical design work including stress calculations, FMEA’s, 2D detailing, 2D layouts and tolerance stacks. -Liaison with customers and suppliers. -Material selection and process specification. -Specification of gear geometry. -Support Manufacturing and Assembly during “First Off” builds.

Requirements

  • mechanical degree
  • fea
  • creo
  • windchill
  • excel
  • gd&t

What You Bring

-Knowledge of EMobility drivetrain systems and industry trends, gear technology and Design. -Technical knowledge of automotive transmission systems. -Degree (Bachelor or Masters) in Mechanical Engineering or similar field or with equivalent technical experience. -A working knowledge of FEA techniques. -Experience working in an Automotive or Motorsport environment and way of working to achieve customer requirements. -Advanced knowledge of Excel for solving mathematical problems. -Hydraulic circuitry. -Experience with PLM systems (Windchill preferred). -Additive manufacturing techniques. -A flexible approach, being able to work successfully in a small team to aggressive timescales. -Experience of modern manufacturing methods. -Potential for extensive travel to support customer visits and meetings around the UK, Europe and, potentially, worldwide and the holder of a driving licence. -Proven capability of detail design and component solid modelling with Creo or CAD (Catia or NX) systems in similar environment. -Ability to understand, produce and check 2D technical drawings to a high standard with high GD&T competency. -Finite element analysis (Creo Simulate) -A willingness to travel.

The Company

About Ricardo Plc

-Evolved from combustion technology to strategic consultancy, Ricardo now serves as a global engineering powerhouse. -Headquartered in England, it shifted focus from manufacturing to delivering engineering and strategic consultancy. -Key achievements include guiding clients through decarbonization and technical transformation in transport, energy, and environment. -Award-winning projects include carbon-capture plants, hydrogen fuel-cell ships, and digital energy-modelling tools for governments. -Iconic projects include diesel speed records, McLaren supercar engines, and Taxibot aircraft tugs, showcasing over a century of innovation. -Now publicly listed, it combines technical expertise with strategic consultancy to spearhead complex, sustainable projects across sectors.

Sector Specialisms

Automotive

Energy

Utilities

Waste

Financial services

Government

Public sector

Industrial

Manufacturing

Maritime

Rail

Mass transit

Defense

Land military applications

Sea military applications

Hybrid and electric drives

Kinetic energy storage

Battery power and control electronics

Drive-by-wire systems

Infra-red sensors

High-ballistic-absorbing seating

Composite pods

Overhead weapon stations

Autonomous vehicles

Small high-performance engines

Waste-heat recovery systems

Intelligent driver aids