
Eaton
A global leader in power management, providing energy-efficient solutions for various industries.
Senior Electrical Engineer
Lead failure analysis, root cause solving, and process improvement for electrical products.
Job Highlights
About the Role
The role involves performing failure analysis on production products and customer returns, documenting the results, and communicating technical recommendations to support rework and improve first‑pass yield. Findings are reported to internal teams and customers to drive corrective actions. Support for Manufacturing Engineering includes creating new production routings for upcoming products, establishing labor time standards, and regularly reviewing and updating routings to enhance techniques and reduce labor. The engineer also updates active routings with procedures, times, documents, and tooling designs, and works on procedures to integrate 3D printers into product development and tool design. Participation in concurrent engineering efforts and critical design reviews helps minimize development costs and extend product life, using Design for Manufacturing and Value Engineering principles. The engineer acts as a technical liaison from product inception through shipment and prepares capital appropriation requests for equipment supporting emerging technologies. • Conduct production and customer‑return failure analyses and deliver actionable recommendations. • Create, maintain, and periodically improve production routings and labor time standards. • Integrate 3D printing technology into new product development and tooling processes. • Apply Lean manufacturing, Design for Manufacturing, and Value Engineering to enhance yield and reduce variation. • Prepare capital appropriation requests for equipment supporting emerging and existing technologies. • Manage multiple projects concurrently to meet scheduled delivery dates. • Utilize problem‑solving methods such as 8D, PFMEA, thought maps, and root‑cause analysis. • Design and fabricate special tooling and test stands across all engineering disciplines.
Key Responsibilities
- ▸failure analysis
- ▸production routing
- ▸3d printing
- ▸lean manufacturing
- ▸tool design
- ▸project management
What You Bring
Robust, cost‑efficient manufacturing processes are developed and maintained in line with Lean practices, while root‑cause and failure analyses are performed to reduce variation. The position requires understanding sources of variation, tolerance stack impacts, and applying methods to mitigate them. The candidate must hold a Bachelor’s degree in Electrical Engineering, be legally authorized to work in the United States without sponsorship, and comply with export‑controlled information regulations. Applicants must reside within 60 miles of Bethel, CT, unless they are active‑duty military; relocation benefits are not provided. Required technical expertise includes experience with Maxim chips, 30 V DC circuits, 20 mA operations, digital current, and discrete circuitry, as well as familiarity with problem‑solving methodologies such as thought maps, 8D, PFMEA, and root‑cause analysis. Knowledge of engineering design, product reliability, ISO 9001/AS9100 quality processes, product testing requirements, and the ability to develop special tooling and test stands is essential. • Hold a Bachelor’s degree in Electrical Engineering and be authorized to work in the United States without sponsorship. • Demonstrate electronics experience with Maxim chips, 30 V DC circuits, and discrete circuitry. • Possess knowledge of ISO 9001, AS9100 quality standards and product testing requirements.
Requirements
- ▸electrical engineering
- ▸maxim chips
- ▸30v dc
- ▸iso 9001
- ▸lean
- ▸pfmea
Benefits
The company is an equal‑opportunity employer and adheres to fair‑chance hiring practices, offering reasonable accommodations for disability‑related needs. Benefits programs are available, subject to eligibility factors such as location, hire date, and collective bargaining agreements.
Work Environment
Onsite