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Reliability Manager
Sibelco Group
Global material solutions firm mining and processing industrial minerals like silica, clays, and olivine.
Responsible for maintaining and promoting a safe working environment, achieving safety and health objectives, leading the execution of reliability program and implementing predictive maintenance technologies, and analyzing equipment failure data patterns to improve reliability.
Lead in maintenance improvement tools (PM Optimization, RCM, RCA, RCFA, FMEA, etc.) and knowledgeable in predictive maintenance tools
Actively uses the practices, processes, and procedures within the operating model to get things done
Work with Maintenance Planners/Supervisors to implement Lean manufacturing tools to empower employees and facilitate growth to improve financial performance.
Assist in troubleshooting techniques for major/repetitive equipment.
Maintain a high level of technical competency in advanced maintenance technology.
Identifies and implements predictive maintenance technologies. Manages predictive maintenance equipment.
Breaks down projects or assignments into different steps (group of activities)
Analyse equipment failure data patterns and interpret ERP PM maintenance data to generate priorities and action lists for improving reliability of site.
Sets priorities and time parameters to accomplish tasks and projects
Maintain equipment repair history and evaluate repair costs & trends.
Leads others to operate effectively in absence of clear structure and processes
Advise the Maintenance Supervisors/Managers of any problems or potential problems which affect the ability of the operation to produce in a safe and efficient manner.
Organises people and activities for simple and complex processes in an effective way
Makes the link between what drives people and the organisational goals
Conducts program and system/equipment audits on a periodic and as needed basis. Audits will generally be focused on safety, risk analysis, regulatory compliance, maintenance effectiveness, cost savings, and energy conservation.
Responsible for ranking the criticality of the assets under their care, typically using Reliability Centered Maintenance approaches, and for defining the proactive maintenance approaches that are cost-beneficial to the business.
Monitor and report on all relevant maintenance activity KPI’s including wrench time analysis.
Defines and frames situations clearly, identifies potential root causes and makes timely recommendations and decisions based on accurate and reliable analysis
Inspires individuals and maximise team dynamics to achieve common goals.
Enables and empowers people to give their best
Maintain and promote a safe working environment for all employees.
By working closely with the local Maintenance Teams, use intervals for potential failures to appropriately prioritize, plan, and schedule to minimize downtime.
Track the performance of reliability improvements to determine their effectiveness and make additional modifications if required.
Coordinates efforts to implement plan
Performs/supports operational event and equipment failure investigations to ensure that the root cause/causal factors have been identified, corrective actions prescribed, and follow-up monitoring conducted as applicable, to determine effectiveness.
Participates in the planning, design review, value management and construction document development of new facilities and renovations. Supports utility distribution, master planning, and business continuity planning.
Accurately determines the complexity of tasks and projects and required resources
Leads and is responsible for the execution of reliability excellence/maintenance program. Writes and maintains reliability maintenance strategy documents.
Supports commissioning activities for all upgrade, renovation, and construction projects which may include, but is not limited to, PM job plans, reviews for maintainability, critical spares, documentation, etc.
Develop solutions to repetitive, chronic, or costly failures and other maintenance problems, and apply value analysis to repair/replace, repair/redesign, and make/buy decisions.
Builds strong inclusive relationships across Business/Functions and levels
Develop and maintain new “Key Performance Indicators" of equipment reliability.
What you bring
predictive maintenance
root cause
preventive maintenance
facilities maintenance
problem solving
Experience w/ predictive maintenance technologies including, but not limited to, vibration analysis, oil analysis, infrared Thermography, ultra sound and motor current analysis.
Practical knowledge of engineering principles applied to design, operation and maintenance of building structures and mechanical and electrical equipment for buildings.
Comprehensive understanding of glass processing equipment and processes
Stays composed and navigates through change effectively
Able to work independently
Open minded
Has an excellent working knowledge of the facilities maintenance subject area, knowledge of the workforce and supplier capabilities as well as an awareness of progressive developments within the industry.
Experience w/ Root Cause Failure Analysis, Equipment Criticality Ranking, Preventive Maintenance (PM) and Condition Based Maintenance (CBM).
Handles risk and uncertainty comfortably
Comfortable in making decisions and taking actions, even with incomplete information
Benefits
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Training + Development
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Interview process
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Visa Sponsorship
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Security clearance
safety and health objectives audits, operational event and equipment failure investigations, commissioning activities for upgrades, renovations, and construction projects, troubleshooting techniques for major/repetitive equipment, monitoring and reporting on maintenance activity kpis
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