Repair Process Plan Engineer

Description

• Coordinate across a large number of functional areas, including manufacturing engineers in resolution of technical and operational challenges or concerns raised regarding Process Plans, and ensure follow through till approval is obtained, and Process plan is approved and loaded into MES for shop operations usage.
• Perform engineering analysis of discrepant parts which includes Forgings / Castings / Precision machined aero-engine components and Assemblies, etc.
• Analyse the cost of facility/machines/consumables
• Analyse repair requirements to create the Process Plan and plan the details of facility / machines / consumables required to perform the repairs
• Presentations and customer report generation and delivery
• Work closely with the production floor, support process improvements, and incorporate best practices and productivity improvement into daily operations.
• Responsible for investigation of all non-conformance reports and all responses using proven problem-solving methodology to complete the non-conformance design assessment and disposition

Requirements

• MES tools: Solumina
• Good proficiency in high-end manufacturing equipment and processes (i.e., castings, metal cutting, turning, coatings, milling, EDM, welding, sheet metal/composite forming and joining, metal tube bending, castings, metal cutting, turning, coatings, milling, EDM, welding)
• MS Office tools: MS Excel, MS Word, MS PowerPoint, SAP
• Ability to understand a wide variety of processes and provide solutions.
• Diploma / Graduate in Aircraft Maintenance Engineering (AME)
• Should have a liking to work with multi-functional / multi-regional team
• In-depth knowledge of gas turbine engines, engine components and their functions during engine operation (Experience in Rolls-Royce aero engines will be an added advantage)
• Thorough understanding of the materials used and the associated manufacturing processes
• Should have experience in interpretation & application of GD & T, Limits, Fits and Tolerances of parts
• Experience with customer/supplier interaction preferred
• Knowledge of GD&T, tool/fixture design and applications in MRO.
• Knowledge of various inspection methods including Non-Destructive Testing (NDT) techniques
• Open Minded with objective thinking
• Proficiency of the MES tool – Solumina
• Able to work in a fast-paced, learning environment to meet quick TAT
• Additional qualifications include excellent analytical problem-solving.
• Diploma / Graduate in Aerospace/Aeronautical Engineering
• Experience in non-conformance disposition will be an added advantage
• In-depth knowledge of working of various engine systems
• Good interpersonal and communication skills, with the ability to communicate clearly and effectively
• Communication skills, keen attention to detail,
• Ability to influence others.
• Experience working with Operations/Process documents, procedures, and records required
• Ability to build and develop Customer & Supplier relationships.
• Effective in Prioritization & Scheduling tasks
• Product Lifecycle Management (PLM): Teamcenter, CAPP (Knowledge)
• Well versed in Engine Manual and Repair Schemes, Airworthiness Directives and Service Bulletins.
• Good grasp of manufacturing process controls, material specification, inspection standards, and statistical process controls
• Effective Time management
• Quick learner with good communication skills
• Good understanding of manufacturing and inspection tools and processes used in the overhaul and repair industry, such as heat treat, thermal spray, glass bead & shot peening, arc welding, Wide Gap brazing, machining, CMM, Torquing, balancing etc.
• Good understanding of various types of repairs which can be applied in aero engine repair process (Rolls-Royce - Civil Lage Engine is preferred)

Benefits

Training + Development

Interview process

Visa Sponsorship

Security clearance