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Reliability & Maintenance Supervisor (3rd Shift)
Bonnell Aluminum
Supervise 3rd shift maintenance team, ensure equipment reliability & safety
4d ago
Intermediate (4-7 years), Expert & Leadership (13+ years), Experienced (8-12 years)
Full Time
Niles, MI
Onsite
Company Size
3,000 Employees
Service Specialisms
Custom Extruded Products
Architectural Shapes
Fabrication Services
Anodizing Operations
Painting/Finishing Services
Thermal Barrier Assemblies
Tool and Die Design
Sector Specialisms
Architecture
Automotive
Machinery
Renewable Energy
Building and Construction
Specialty Markets
Industrial
Consumer & Retail
Role
What you would be doing
inventory management
preventive maintenance
troubleshooting
equipment maintenance
documentation
safety compliance
- Inventory Management: Manage spare parts and tools inventory, ensuring availability of critical components to minimize downtime. Order and maintain supplies, tracking inventory levels to prevent shortages.
- Team Development: Provide coaching and training to maintenance personnel, developing their skills and encouraging continuous improvement. Ensure team members are up to date with industry best practices and relevant technologies.
- May be required to work shifts, including evenings, weekends, or overtime depending on production needs.
- Budget & Cost Control: Assist in the development of the maintenance department's budget, ensuring effective cost control. Identify cost-saving opportunities and implement improvements where applicable.
- Preventive Maintenance Program: Oversee and execute a preventive maintenance schedule for all equipment, including extruders, presses, ovens, and auxiliary systems. Ensure equipment performance and reliability are optimized.
- Documentation & Reporting: Maintain accurate records of all maintenance activities, including repair logs, equipment history, and reports. Generate regular reports to management on equipment performance, maintenance costs, and issues.
- Supervise Maintenance Team: Lead, train, and motivate a team of maintenance technicians and staff to ensure the timely and efficient execution of maintenance activities across the production facility.
- Safety & Compliance: Enforce strict adherence to safety procedures and company policies to ensure a safe working environment for all employees. Ensure compliance with OSHA and other relevant safety regulations.
- Troubleshooting & Repairs: Act as the primary point of contact for troubleshooting mechanical, electrical, hydraulic, and pneumatic systems in the facility. Lead the team in diagnosing and repairing failures to minimize production downtime.
- Continuous Improvement: Actively participate in efforts to improve equipment performance, processes, and work methods to increase operational efficiency.
- Manufacturing plant with exposure to industrial equipment, hot surfaces, and elevated noise levels.
- Equipment Maintenance: Ensure routine checks, repairs, and servicing of aluminum extrusion machinery and auxiliary equipment. Maintain detailed records of all work performed, parts used, and time spent on repairs.
- Production Support: Collaborate with the production team to plan and execute maintenance activities around production schedules, minimizing disruptions to operations.
What you bring
aluminum extrusion
plc
maintenance software
safety protocols
technical certification
5 years
- Ability to lead, train, and develop a high-performing maintenance team.
- Strong knowledge of aluminum extrusion processes, machinery, and equipment maintenance.
- Proficient in the use of maintenance management software and other relevant tools.
- Must be able to work in confined spaces and noisy environments.
- Ability to stand for extended periods, climb ladders, and work in various industrial environments.
- High school diploma or equivalent; technical certification in mechanical, electrical, or industrial maintenance preferred.
- Strong understanding of safety protocols and regulations within an industrial environment.
- Ability to work under pressure and manage multiple priorities effectively.
- Ability to work flexible hours, including on-call duties, if necessary.
- Familiarity with PLC (Programmable Logic Controller) systems and industrial automation.
- Experience with troubleshooting mechanical, electrical, and hydraulic systems.
- Minimum of 5 years of experience in a maintenance role within an industrial or manufacturing environment, with at least 2 years in a supervisory capacity.
- Excellent problem-solving, organizational, and communication skills.
- Ability to lift to 50 lbs. occasionally.
- Medical, Dental, and Vision Benefits
- Competitive Salary
- Paid Vacation
- Tuition Reimbursement
- Flexible and Dependent Care Spending Accounts
- Medical, Dental, and Life
- Life Insurance
- We provide you with an opportunity to leave a mark and build a legacy. But you won’t do it alone. We support with passionate teammates along the way, and our collective, collaborative spirit fuels our incredible progress.
- 401(k) Savings Plan Matching
- 401 K
- Vacation Days
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Interview process
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People also searched
Company
Overview
$100M - $1B Revenue
Annual Revenues
The company generates annual revenues within a range of $100 million to $1 billion, highlighting its significant presence in the market.
- Founded in the mid-1950s, the business began as a focused aluminum extruder and has evolved into a full-service partner.
- It operates six facilities across North America, offering fluid billet production, extrusion, finishing, and assembly.
- Typical projects include architectural curtain walls, custom railings, TSLOTS framing, and Futura Transitions trims.
- The company excels in supplying building & construction and automotive sectors through tailored extrusion and fabrication.
- Standout offerings include thermal barrier extrusions, anodizing, wet paint, CNC machining, and precision assembly.
- Operational excellence: 'Doing the right things at the right time' with structured continuous-improvement tools (5S, PDCA, Lean Six Sigma, etc.)
- 'Excellence Beyond Extrusion' – a high-performance lean manufacturing culture focused on quality, speed, waste reduction, and emissions reduction
- Creative problem solvers rather than order takers
- 'You're not just an entry on our ledger, you are valued, and our team will serve you to the best of our abilities.'
2022 EPD
Environmental Product Declaration
EPDs provide transparency on product life cycle impacts, published in 2022.
2023 Estimate
Recycled Content Report
Annual report detailing recycled material usage.
- ISO 14001:2015 certified at multiple facilities (e.g., Niles, Carthage)
- Lean manufacturing emphasis on lowering emissions, reducing waste, and maximizing productivity — “beneficial to our plants as it is to our planet”
- ISO 9001:2015 across all locations
- Environmental stewardship integrated into long-term thinking and value-chain management
2023 Phase I
Program Rollout
Launched the first phase of the AEC Apprenticeship Program for Industrial Maintenance Technician apprentices.
2025 Phase II
Program Expansion
Plans to expand the apprenticeship program to include press operators, die-shop technicians, CNC, robotics, and welding trades.
- Program allows both new hires and existing employees to learn skilled trades at no cost and supports talent identification, development, and retention
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