Lead Station Designer
Segula Technologies
Lead design of workstation layouts and tooling for automotive assembly launch.
6 days ago ago
Intermediate (4-7 years), Experienced (8-12 years)
Full Time
Toledo, OH
Onsite
Company Size
15,000 Employees
Service Specialisms
Engineering
Design
Consulting
Project Management
Technical Services
Sector Specialisms
Automotive
Aerospace
Energy
Rail
Naval
Role
What you would be doing
tool integration
workstation layouts
cad modeling
lean manufacturing
ergonomic analysis
launch deliverables
- Ensure tooling and equipment integration within each station aligns with overall line layout and material flow strategy.
- Lead or contribute to continuous improvement initiatives focused on ergonomics, productivity, and space utilization.
- Support updates to PFMEA documentation, work instructions, and tooling layouts as changes are implemented.
- Lead, train and mentor a team to develop and maintain 2D and 3D workstation layouts using AutoCAD or Microstation in alignment with production flow and plant constraints.
- Drive the team in meeting the launch deliverables and overall station readiness in support of the launch
- Validate that the team maintains accurate station documentation, drawing revisions, and design change logs.
- Develop standards for fixtures, jigs, tooling, and assembly aids that support quality, ergonomics, and manufacturability.
- Apply lean manufacturing principles to reduce waste and improve efficiency.
- Participate in pilot builds and process validation to verify layout accuracy and resolve design-related issues.
- Collaborate with Launch Industrial Engineers to balance line workloads and confirm station cycle times meet takt targets.
- Ensure the team coordinates data required for ergonomic assessments and reach studies using tools such as ErgoMan or Process Simulate Human to verify operator comfort and safety.
What you bring
autocad
fmea
gd&t
lean manufacturing
automation
bachelor's
- Experience with PFMEA, DFMEA, and GD&T.
- Understanding of automation, robotics, or material handling systems used in modern assembly operations.
- Familiarity with time study and line balancing methods (MTM, MOST, or MODAPTS).
- Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering (or equivalent experience) or Manufacturing Technology
- Working knowledge of ergonomics, station design, lean manufacturing, and tooling integration.
- Familiarity with Lean Manufacturing and standardized work practices.
- Strong collaboration and communication skills with cross-functional engineering teams.
- Experience supporting vehicle assembly line design or new model launch.
- Ability to manage multiple design projects in a dynamic launch environment.
- 5 years of experience in automotive, heavy equipment or high-volume manufacturing environments.
- Proficiency with AutoCAD.
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Training + DevelopmentInformation not given or found
Interview process
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Company
Overview
- SEGULA Technologies is a global engineering group with a presence in over 30 countries and 140 offices worldwide.
- The company operates in major industrial sectors including automotive, aerospace, energy, rail, naval, and life sciences.
- SEGULA Technologies conducts large-scale projects, ranging from studies to industrialization and production.
- The group's revenue was €19.2M in FY 2020, with a gross profit margin of 36.5%.
- SEGULA Technologies offers engineering services such as design, hardware electronics, software development, and position determination.
- The company has developed innovative projects like SARA for redesigning aircraft interiors and NAVI+ for navigation without GPS networks.
- SEGULA Technologies has expertise in areas such as video processing, automation, lean manufacturing, and embedded systems.
- The group has created solutions like ATLAS, an autonomous industrial drone for assembly lines, and IMADRONE for semi-automatic piloting in extreme conditions.
- SEGULA Technologies is expanding its presence in the United States, having doubled its business volume in North America in just one year.
- The company recently launched its local Tooling & Automation Systems division for advanced production modernization in the United States.
- Responsiveness: Quick adaptation to customer needs and technological developments
- Proximity: Global presence with 140 sites worldwide, ensuring close attention to customers
- Ambition: Driven to serve customer ambitions and share love of challenges
- Innovation: Research and Innovation at the core of engineering projects
- Global engineering focus across major industrial sectors
- Emphasis on technological advancements and future-oriented projects
- Commitment to employee skill development and career growth
- Collaborative approach with cross-functional synergies
- Focus on sustainability and environmental considerations in projects
- Diverse workforce with 15,000 talents across 30+ countries
- Developing Z-WasTEK project for sustainable carbon fiber composites recycling and repair
- Combining 3R resin and digital programs for more responsible use of carbon fiber
- Creating software for inspecting curved parts to detect cracks and verify repairs
- Developing 3R composite repair technology using digital twins
- Focusing on circular economy and low-impact, environmentally sustainable materials
- Joined Eco-water coalition to support water conservation initiatives
- Developing 3D modelling tools to help prevent fluctuations in water quantity and quality
- Participating in ATARA program to optimize water resource management
- Offering hydrogen production, storage, and utilization solutions
- Providing expertise in energy transition and decarbonization
- Conducting RAMS studies to ensure availability and security of new energy mixes
- Assisting in transformation of production assets into greener activities
- Launched women's network to reinforce commitment and actions for diversity
- Signed Manifesto for retraining women in digital professions
- Supports 'Elles bougent' association to encourage young women in STEM careers
- Aims to improve women's access to scientific and technical professions
- Actively seeks diverse talent, including skilled female professionals
- Considers diversity key to success and business expansion
- Sponsors and leadership committed to promoting gender diversity
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