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Quality Engineer (1 year FTC)
Zotefoams
Drive quality excellence via APQP, problem resolution, and process improvement.
6d ago
Intermediate (4-7 years)
Part Time
Croydon, England, United Kingdom
Office Full-Time
Company Size
550 Employees
Service Specialisms
Foam Manufacturing
Polymer Technology
Research and Development
Sustainability
Innovation
Custom Foam Solutions
Product Development
Material Science
Sector Specialisms
Aviation
Automotive
Construction
Battery Protection
Thermal Management
Acoustic Insulation
Energy Management
Lightweight Components
Role
What you would be doing
control plans
supplier audits
apqp review
dfmea/pfmea
six sigma
8d resolution
- Ensure timely resolution of customer complaints and internal non-conformities using 8D methodology, including root cause analysis and corrective actions.
- Produce and maintain control plans, capability data, SOPs, validation plans and other customer or internal documentation.
- Work with the Raw Material Manager to resolve supplier quality issues and manage supplier performance through audits and reporting.
- Support production teams in ensuring compliance with quality management systems and driving process improvements.
- Ensure safe and environmentally responsible working practices in line with company procedures.
- Champion APQP, reviewing projects, resolving or escalating non-conformities.
- Support DFMEA, PFMEA, MSA and other quality tools to enhance capability.
- Conduct audits, prepare reports, and manage corrective and preventive actions.
- Define and communicate customer quality requirements, ensuring alignment with manufacturing capability.
- Lead product and process improvement studies across the organisation, including SPC and Six Sigma initiatives.
- Maintain departmental procedures, QA records, samples and archives.
What you bring
erp
iso9001
six sigma
apqp
fmea
engineering degree
- Experience using ERP systems.
- Demonstrable experience in internal and customer audits.
- Excellent planning, organisational and problem-solving skills.
- HNC or Degree in an engineering discipline (or equivalent experience).
- 5 years’ experience in an ISO9001 environment (plastics, automotive, or relevant industry), with at least 2 years’ experience of problem-solving using quality tools.
- Proven ability to lead quality activities within cross-functional teams.
- Analytical thinker able to interpret data and drive improvement opportunities.
- High level of IT literacy (Microsoft Office Suite).
- Strong communication and interpersonal skills, with the ability to engage at all levels internally and externally.
- Strong knowledge of quality systems and processes, including APQP, FMEA, control plans, MSA, 8D, SOPs.
- Six Sigma qualification.
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Interview process
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Company
Overview
Founded in 1992
Company History
The company has been a pioneer in the development and manufacturing of high-performance foams.
- Known for its unique, high-quality foam materials that serve a wide array of industries including aerospace, automotive, and construction.
- Headquartered in the UK, with a global presence and production facilities strategically located in the U.S. and Europe.
- Utilizes cutting-edge technology to produce lightweight yet durable materials that are used in various critical applications.
- The company's focus on continuous innovation has made it a trusted partner for industries requiring specialized foam solutions.
- Offers custom solutions for its clients, including acoustic foams, thermal insulation materials, and fire-resistant foams.
- Pioneers in providing high-safety foams for aerospace applications.
- Provides specialized materials for the medical field, including medical devices and prosthetics.
- Trustworthy
- Responsive
- Pioneering
- Reliable
99% Renewable Electricity
Sustainability Milestone
Achieved 100% renewable electricity at key sites representing over 99% of global electricity consumption.
55% Waste Recycled
Circular Economy Progress
Recycled 55% of waste group-wide in 2024, with a focus on incorporating recycled materials into new products.
89% Green Revenue
Resource-Efficient Products
89% of 2024 revenue came from products classified as 'green' based on resource-efficiency criteria.
15-20% Raw Material Savings
Efficient Production Technology
MuCell® extrusion technology achieves 15-20% savings in raw material usage.
- Reduced specific energy consumption at the Croydon site by 9.2% in 2024 and decreased water consumption by 13.4%.
- Joined RECOUP and launched ReZorce® fully recyclable HDPE mono-material barrier packaging to advance circularity.
- Avoided toxic chemical additives in foam production by using nitrogen-based foaming.
- Developed science-based targets and adhered to ISO 14021:2016 for environmental claims following a 2023 environmental strategy review.
- Scope 1 and 2 emissions in 2024 were 6,941 t and 6,277 t COâ‚‚ respectively, with emissions intensity steady at 1.4 kg COâ‚‚ per kg material gassed.
26% Female Workforce
Workforce Gender Representation
As of December 2023, women make up 26% of the total workforce, consistent with the previous year.
12.8% Gender Pay Gap
UK Gender Pay Gap
The company's gender pay gap in the UK decreased to 12.8% in April 2023, reflecting progress toward pay equity.
14.3% UK Pay Gap Benchmark
UK National Average
The company's gender pay gap in the UK is below the national 14.3% benchmark as of April 2023.
40% Non-White Workforce
Workforce Diversity
40% of employees at the principal South London site identify as non-white, aligning with local community demographics.
- Higher male representation at managerial and professional levels; more balanced gender ratio in junior talent pool.
- UK blended working policy introduced to attract more women into professional roles.
- International talent pool and junior recruitment more gender-balanced, providing pipeline for future leadership.
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