Verify tool accuracy through calibration and trial runs before reuse.
Schedule periodic inspections for all tools and dies.
Maintain tool maintenance logs (date, type of service, technician, observations).
Track tool life cycles and usage hours.
Replace tool inserts, cutting edges, or components before they reach critical wear limits.
Maintain separate records for life cycle analysis (number of shots, machining hours, etc.).
Compliance & Safety: Ensure adherence to company safety policies and quality management systems (ISO, TS, etc.).
Keep tool drawings and change records updated.
Implement sensors or counters on high-use tools to detect wear patterns.
Maintenance & Repair: Conduct preventive and corrective maintenance of tools, molds, and dies to ensure operational efficiency and longevity.
Conduct root cause analysis to determine failure reasons (e.g., material fatigue, improper handling).
Analyze tool performance and cutting parameters for early warning signs.
Review tool failure trends periodically.
Lubricate moving parts (e.g., sliders, ejector pins) regularly.
Encourage operator feedback on tool performance and handling.
Clean tools after each use to remove debris, oil, or residue.
Maintain proper storage to prevent rust or damage.
Collaboration: Work closely with production, quality, and design teams to ensure tools meet specification and performance standards.
Implement design or process improvements to extend tool life.
Tool Design & Development: Design and develop tools, jigs, fixtures, gauges, and dies based on production and process requirements using CAD/CAM software.
Track tool inventory and issue-return details.
Use protective coatings or anti-rust oils where applicable.
Document all repairs and replacements for future reference.
Inventory Control: Monitor tool room inventory, maintain spare parts, and ensure availability of essential components.
Check for wear, cracks, or deformation before reusing.
Repair or regrind worn or damaged tools immediately.
Incorporate lean practices like 5S and TPM (Total Productive Maintenance).
Requirements
cad/cam
cnc
solidworks
mechanical eng
lean
5+ years
Attention to detail and quality mindset.
Strong understanding of tooling materials, heat treatment, and tolerances.
Strong analytical and problem-solving abilities.
Team player with strong organizational skills.
Good communication and team collaboration.
Willingness to work shifts, weekends, or overtime when required.
Familiarity with lean manufacturing and 5S practices.
Knowledge of lean techniques may be advantageous.
Bachelor’s Degree in Mechanical Engineering, Tool & Die Engineering, or related field.
Time management and multitasking skills.
Proficiency in CAD/CAM software (e.g., AutoCAD, SolidWorks, MasterCAM).
Minimum 5-7 years of experience in a manufacturing or tool room environment.
Knowledge of machining operations (CNC, EDM, Milling, Grinding, etc.).