Process Planning Engineer

Description

• Identifying and eliminating waste, defects, and variation in the production process.
• Drive the creation and refinement of robust repair processes for specific Aero Engine Components.
• Lead the design of essential tooling and inspection aids, and create all required manufacturing documentation (routers, data cards, process instructions).
• Selecting appropriate machinery, tools, and equipment for production.
• Support the Repair Development for aero engine components
• Support the culture of Accountability, Change Championship, Team Work and Customer Focus.
• Developing and documenting comprehensive process plans to ensure manufacturability.
• Lead all First Article Inspection (FAI) demonstrations, ensuring strict compliance with AS9102, AS13000, and the Original Equipment Manufacturer's (OEM's) specific Supplier Approval Board Review (SABRe) Guideline for suppliers
• Analyse repair requirements to plan the details of facility/machines/consumables required to perform the repairs
• Development of Repair Schemes designs, engine manuals (Cleaning and Inspection chapter), Special Process Manuals, and the Overhaul process.
• Analyzing part requirements to determine the most efficient manufacturing sequence.
• Collaborating with other teams, such as quality and design, to ensure goals are met.
• Using tools like process mapping, simulation, and lean manufacturing principles.
• Analyse the cost of facility/machines/consumables
• Repair business case assessment

Requirements

• Knowledge of various inspection methods including Non-Destructive Testing (NDT) techniques
• Knowledge on engine component repairs, especially on the special processes
• Good hands on experience in using MS Office ( Word, Excel, Power Point and similar tools)
• Experience with Nozzle Guide Vanes and Stator Vanes repair is highly valued.
• B.E. (Mech/ Aero)/ AME (Mech)
• Good technical understanding of processes such as heat treatment, thermal spray, glass bead & shot peening, arc welding, Wide Gap brazing, and machining.
• In-depth knowledge of gas turbine engines, engine components and their function during engine operation
• Global Mindset
• Experience in engine assembly/ disassembly and build shop
• Knowledge of Gas Turbine engines and their functioning
• In-depth knowledge of working of various engine systems e.g. oil, fuel, air, bleed etc.
• Strong knowledge of Geometric Dimensioning and Tolerancing (GD&T) and its application in tool/fixture design for repair
• Knowledge of various manufacturing techniques and their application during component repair.
• 8 to 10 Years of hands on experience (post qualification) on aeroengines in Airlines/ Aerospace & Defence or related organizations
• Proactive and able to take initiative and work in a fast paced environment
• Knowledge of various types of repairs which can be applied to components
• Experience working in an MRO shop and exposure to machines and facilities used for repairs
• Strong interpersonal and communication skills

Benefits

Training + Development

Interview process

Visa Sponsorship

Security clearance