Description
maintenance planning
emergency shutdown
overhaul oversight
spare management
safety compliance
reliability improvement
The purpose of this role is to ensure unit and station availability in line with the Annual Operating Plan, maintain 100% statutory compliance, adopt safe and trouble‑free technology, and transform the maintenance function from a cost center into a profit center.
Key responsibilities cover maintenance planning and scheduling for turbines, auxiliaries, air compressors and dryers, execution of emergency shutdowns, day‑to‑day fault handling, overseeing major overhauls, testing activities, and contributing to the departmental budget and 5S initiatives.
Spare parts management involves identifying critical spares, developing reverse‑engineered solutions, establishing Indian and alternative vendors, and maintaining inventory and procurement within budget constraints to prevent stock‑outs.
Safety duties include implementing safety practices in daily work, training agency personnel for work at height and confined spaces, identifying and eliminating hazards, complying with EHS audits, and conducting regular toolbox talks to improve behavioral safety.
Team development focuses on providing expert training, refresher courses, fostering a proactive and motivated culture, and enhancing technical skills through daily discussions and case studies, while maintaining strong internal and vendor relationships and mentoring graduate engineers.
- Plan and schedule preventive and breakdown maintenance for turbines and auxiliaries.
- Plan and schedule preventive and breakdown maintenance for air compressors and dryers.
- Execute emergency shutdown tasks such as feed pump bearing failure, generator rotor thread-out, hydrogen seal replacement, turbine bearing inspection, steam leakages, condenser tube tests, and HP/LP heater issues.
- Perform day‑to‑day maintenance during HP/IP control valve failures and safety valve failures to restore systems quickly.
- Maximize turbine and auxiliary mechanical availability for running hours.
- Plan and execute maintenance based on defect notifications.
- Monitor oil quality and pump vibration in coordination with condition monitoring.
- Oversee major turbine and auxiliary overhauls.
- Conduct condenser flood tests and HP heater hydro‑tests.
- Maintain and overhaul boiler feed pumps and booster pumps.
- Improve efficiency of air compressors and dryers through maintenance.
- Participate in erection and commissioning of turbines and auxiliaries.
- Contribute to preparing the departmental AOP budget.
- Implement 5S improvement initiatives in turbine and auxiliary zones.
- Achieve high turbine and auxiliary availability and minimize generation loss.
- Meet maintenance budget targets as per approved AOP.
- Ensure zero accidents and zero stock‑outs.
- Maintain 3S score above 90% and 100% preventive maintenance compliance.
- Achieve 100% TNI compliance.
- Promote knowledge sharing and idea implementation.
- Identify critical spares to avoid stock‑outs.
- Develop spares through reverse engineering.
- Develop Indian and alternative vendors for spare supply.
- Maintain effective inventory to prevent emergencies.
- Plan and procure spare parts within 80% of the AOP budget.
- Implement all safety aspects in daily maintenance work.
- Develop agency workforce safety skills for work at height, confined spaces, hot zones, etc.
- Identify and eliminate unsafe actions and conditions.
- Comply with internal and external EHS audits and execute improvement action plans.
- Conduct regular safety and toolbox talks to improve behavioral safety.
- Identify reliability improvement and cost‑saving opportunities via brainstorming and root‑cause analysis.
- Modify dosing lines for initial dosing without CEP start‑up.
- Modify JOP supply lines for isolated bearing supply and install new globe valve to stop high‑energy steam loss.
- Connect common drain lines for CRH pot drains.
- Install pressure gauges on all boiler feed pumps for pressure monitoring.
- Recondition and install MDBFP cartridges.
- Improve air compressor performance.
- Apply preventive, proactive, and condition‑based maintenance to ensure >98.5% station availability.
- Troubleshoot equipment issues to enhance reliability.
- Deliver subject‑expert training on air compressors.
- Provide TNI refresher classes for peers and subordinates.
- Foster proactive attitude, motivation, team spirit, and a can‑do approach.
- Address concerns to achieve desired output results.
- Develop technical skills through daily discussions and case‑study solutions.
- Maintain good relations with departmental and inter‑departmental colleagues.
- Maintain strong relationships with third‑party vendors for timely job completion.
- Follow up with service providers and stores to ensure resource availability.
- Guide and develop graduate engineers for 24×7 maintenance activities.
- Manage information flow and build trust with senior management.
Requirements
statutory certification
eot cranes
bachelor's degree
5 years
problem solving
teamwork
Candidates must hold a bachelor's degree with at least five years of power‑plant experience and demonstrate competencies in problem solving, planning, decision making, capability building, strategic orientation, stakeholder focus, networking, execution, results, teamwork, and interpersonal influence.
- Complete statutory certification of lifting tools, tackles, and EOT cranes as scheduled.
- Hold a bachelor's degree with minimum five years of power‑plant experience.
- Possess competencies in problem solving, planning, decision making, capability building, strategic orientation, stakeholder focus, networking, execution, results, teamwork and interpersonal influence.
Benefits
Information not given or found
Training + Development
Information not given or found