Manufacturing Process Engineer

Description

The Process Engineer is responsible for optimizing production processes, supporting manufacturing operations, improving material flow and product quality, and providing strong technical assistance internally and externally. This role will serve as a bridge between production, quality, maintenance, and leadership to ensure consistent performance of our extrusion and lamination line.

• Develop and optimize manufacturing processes through data analysis, root cause investigations, and statistically designed experiments (DOE).
• Provide support during off-shifts for product trials or troubleshooting as needed.
• Monitor and adjust machine settings (temperatures, pressures, line speeds, die configurations, cooling parameters, lamination pressures) to optimize performance.
• Work to diagnose technical issues, coordinate repairs, and develop preventative maintenance standards.
• Communicate technical requirements clearly to internal teams to ensure process adherence.
• Recommend cost-saving opportunities related to process design, workflows, material usage, and overall equipment efficiency.
• Monitor process capability and implement changes to strengthen long-term stability.
• Participate in design reviews to ensure new products or material changes can be effectively manufactured.
• Serve as a primary resource for troubleshooting extrusion, lamination, heating, cooling, and cutting processes.
• Identify opportunities to improve throughput, reduce scrap, and enhance product consistency.
• Evaluate emerging technologies and support trials of new materials (core blends, film, adhesives, aluminum).
• Lead continuous learning of material behavior, polymers, and ACP manufacturing systems.
• Train operators, supervisors, and QC technicians on process parameters, material behavior, and proper handling of equipment.
• Document and develop process specifications, standard work instructions, and setup parameters.
• Lead or participate in Lean, Six Sigma, and continuous improvement initiatives.

Requirements

The Process Engineer will undergo formal and on-the-job training, including shadowing technical experts and occasionally traveling to equipment manufacturers for further training. Operating at an advanced level requires hands-on technical skills, strong analytical capabilities, and the ability to work with minimal direction.

• Experience implementing or participating in Lean / Six Sigma projects.
• Willingness to support off-shifts or weekend trials as needed.
• Effective communication skills—both verbal and written—with the ability to support technical discussions internally and externally.
• Experience with twin-screw extruders, polymer processing, sheet extrusion, or lamination systems.
• Proficient with computer systems (Excel, data logging tools, SPC, ERP/MRP systems).
• Occasional travel up to 10–15% for customer visits or international training.
• Minimum 3+ years of manufacturing, extrusion, laminating, composites, or process-heavy production experience.
• Bachelor’s degree in Engineering, Polymer Science, Chemistry, Mechanical/Industrial Engineering, or related field or equivalent technical experience.
• Ability to manage multiple priorities, meet deadlines, and work cross-functionally.
• Analytical mindset with ability to interpret data, run tests, and document findings.
• Prior involvement with designing or modifying manufacturing processes.
• Strong mechanical aptitude and hands-on troubleshooting ability.
• Ability to actively listen, ask probing questions, diagnose root causes, and implement solutions quickly.

Benefits

Training + Development

Interview process

Visa Sponsorship

Security clearance